Extreme weather is no longer an edge case in solar design — it’s a constant design variable. As heat, wind, moisture, and particulate exposure place compounding stress on electrical balance-of-system components, reliability now depends on how well systems are designed to tolerate variability over time. In this NACE thought leadership feature, Mason Phillips examines the hidden failure modes driven by weather and outlines practical design levers that help harden PV electrical BOS without over-engineering.

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